LiTROS IG Line Rigid-Seal
Production of insulated glass elements with rigid spacer frames with sealing
Description
LiTROS IG Line Rigid-Seal
The vertical LiTROS insulated glass line with sealing offers a good solution for the efficient production of insulated glass elements with rigid spacer frames. This reliable line combines modern technology with robust design. It is available in three versions for processing different maximum dimensions:
- up to 2400 mm x 1800 mm
- up to 3600 mm x 2400 mm
- up to 6000 mm x 3000 mm
Components of the insulated glass line
Transport station with wheels
Washing machine
Transport station with air cushion
Manual inspection and frame positioning station
Transport station with air cushion
Assembly press
Transport station with wheels
Automatic sealing system
LiTROS insulating line
Highlights
01
Washing machine:
The water resistant stainless steel and aluminum construction makes the washing machine durable and resistant to corrosion even when used permanently in a humid environment.
Frame setting station with vision function:
The support bar recognizes the top edge of the glass and adjusts with the aid of sensors. It is combined with an intelligent wheel system that supports the windshield out of sight.
Sealing system:
Thanks to an automatic detection system for the spacer depth, the sealing process adapts to each element.
Perfectly coordinated
Sophisticated stations
01
Transport station with glass transport rollers
A sturdy, painted steel frame and an automatic system for detecting Low E coatings ensure a smooth start. The chain driven transport rollers are synchronized with the downstream washing and drying system. This ensures a smooth, uninterrupted production process.
02
Glass washing and drying plant
Three pairs of powerful nylon brushes, two removable water collection tanks and a separately heated tank with a circulation pump clean gently and thoroughly. The cleaning process is visible through inspection doors with viewing windows. The system achieves speeds of up to 12 m/min.
03
Hoverbag transport station
The combination of chain driven roller transport and air cushion technology enables the glass panes to be moved effortlessly. An integrated fan protects sensitive surfaces and makes the transition to the next station easier.
04
Inspection and frame positioning station
The bright, non reflective lighting in the rear area is used for visual inspection. Cleaning and maintenance are carried out via rear access doors.
05
Assembly press
Thanks to the sturdy steel frame and servo technology, the press automatically adapts to different element sizes. To simplify service and inspection, the front panel can be opened 500 mm wide. A ball screw system ensures consistent pressure and a good end result.
06
Automated sealing system
The precise control of the sealant dosage and automatic adjustment to the spacer depth ensure consistently good sealing quality. The integrated climate chamber always keeps the materials at an optimal processing temperature. This means process reliability and good sealing.
Specifications
LiTROS IG Line Rigid-Seal
Here you can find all relevant features of our machine.
Working direction: Left to right, or right to left
Minimum glass size: 400 mm x 200 mm
Glass thickness: 3 - 12 mm/3 - 30 mm (optional)
Element thickness: 12 - 60 mm
Element types: dual elements,
3-page steps (optional),
4-page steps (optional)
Electrical voltage and frequency: 3P 380-480 V, 50-60 Hz, 60 kW
General transport speeds: 43 m/min
Washer speed: 2 - 12 m/min
Gas filling: optional
Shapes: optional
LiTROS
Product available in the following countries
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